Products / Services : Kunshan Fuchuan Machine and Electric Technology Co., Ltd.

It is the latest developed machine applied for high frequency data cable no torsion twisting. It is fit for 27pcs of core wire cabling or 24pcs of core wire added with filling materials cabling, and achieve the wrapping function (when wrapping tape is break, the machine will stop automatically).Machine is constant tension pay off with magnetic powder controlling; This kind of no twist cabling machine not only make the insulated core wire interlace uniformly, but also avoid of the non-uniform twist force. It is highly improved the quality and stability of the cable wires.

1.Applied for PVC, low smoking non-halogen material extruder, mainly used for automobile wire, BV wire, elevator wire and small section core wire extrusion working; 2.Siemens PLC+Yanhua industrial personal computer operation, storage and revise the relevant parameters, and with printing device, faraway monitoring; can do as customer’s requirement ,sums up many sets of extrusion machines working 3.condition to one computer or mobile phone. Can monitoring at any time, so achieve the centre integrated control. Also we can check the working condition of extrusion lines: wire specification, speed, wire diameter ,fault and so on; 4.Adopt avoids aircraft head, meet the requirement of the processing; 5.Adopt high speed pay off device, make sure don’t stop the machine when changing bobbin; 6.With rocker operation, humanization design; 7.Machine is working with inlet wire diameter 1.1mm, outlet wire diameter 2.1mm, linear speed800m/min.

Model FC-40 FC-50 FC-60 FC-70 FC-80 FC-90 Screw Diameter 40 50 60 70 80 90 Screw L/D Ratio 26:1 25:1 25:1 Feed wire type Active pay off or tension pay off Max speed(m/min) 300 400 500 500 200 200 Extrusion output 40 70 100 150 200 250 Power for main machine(KW) 11 15 18.5 22 30 37 Wire diameter 0.5-3.0 0.6-4.0 0.8-8.0 1.5-12 5.0-20 6.0-25 Max accumulator length(m) 220 Accumulator Horizonal accumulator Cooling channel Folding W type Capstan diameter 340 410 410 510 Double wheel capstan or caterpillar capstan Capstan power 2.2KW 3.7KW 3.7KW 5.5KW 7.5KW 7.5KW Take up power 3.7KW 3.7KW 5.0KW 7.5KW Take up type Double shaft take-up or shaftless take up

Apply for extruding PVC, PE and other plastic material in the processing of BV, BVR insulate sheathing. Characteristics: 1. PLC+IPC/Touch Screen Operation, saving, displaying and changing all parameters. In-Process monitor. 2. Use advanced industrial non-adjusted nose, satisfied the requirement of higher extruding technology. 3. Use Special extruding screw, satisfied various material requirement. 4. Equipped with high speed pay-off device, assure non-stop operation (exchange the bobbins). Model FC-50+35 FC-60+35 FC-70+40 FC-80+45 Screw Diameter(mm） 50 60 70 80 Screw L/D Ratio 26/1 26/1 26/1 25/1 Feed wire type Active or Passive pay-off Max speed(m/min) 300 300 300 200 Extrusion out-put (kg/h) 60 100 140 200 Main Power(KW) 15 18.5 22 37 Wire diameter (mm) 0.6-4.0 0.8-8.0 1.5-12 5.0-20 Max accumulator length(m) 220 Accumulator Horizontal accumulator Cooling water channel Folding W type or U type Capstan diameter(mm) 410 410 510 610 Capstan power (KW) 3.7KW 3.7KW 5.5KW 7.5KW Take-up power (KW) 3.7KW 5.0KW 7.5KW 3.7KW speed reduction motor Take-up type Double shaft take-up

Easy to operate, good annealing heat preservation, save electricity, achieve industry-leading level. Equipment models FC-T12 FC-T16 FC-T24 FC-T32 FC-T40 Twisting usage Apply for the annealing of ultra-fine round copper wire and alloy wire. Single wire dia(mm) 0.08～0.25mm/0.15～0.64mm Max numbers of inlet wire 12 16 24 32 40 Linear speed MAX:300m/min Pay off method Brush pay off Pay off bobbin model 300bobbin Annealing furnace length 3.5m-6.0m Annealing method Tube annealing Annealing protection method Water seal protection Tinned method Hot dip Capstan control method Inverter+ motor control or adopt stepless speed regulation motor Equipment total power 51KW 53KW 61KW 63KW 68KW Take up control Take up is voltage regulator control the moment motor Take up bobbin size 5inch,8inch bobbin or 5inch,8inch,10inch bobbin，300 bobbin Traverse control method Stepless speed regulation motor+ turbine gear box control toothrow traverse Installation size (mm) 13000*1500*2100 14500*1500*2100 18000*1500*2100 20000*1500*2100 24000*2200*2100

Easy to operate, good annealing heat insulation, save power, adopt nitrogen or steam protection, have individual meter counter for each take up bobbin, stop automatically achieve the preset meter. It may realize ultra-fine annealing tin and achieve industry-leading level. Equipment models FC-TX12 FC-TX16 FC-TX24 FC-TX32 Twisting usage Apply for annealing of ultra-fine round copper wire and alloy wire Single wire dia(mm) 0.016～0.05 0.03～0.08 0.04～0.127 0.05～0.127 Max numbers of inlet wire 12 16 24 32 Linear speed                             MAX:300m/min Pay off method                              Brush pay off Annealing furnace length 2m 2m 3m 3m Annealing method                           Tube annealing   Annealing protection method                  Nitrogen protection or vapour protection Tinned method                           Hot dip Capstan control method           Inverter+ motor control or adopt stepless speed regulation motor Equipment total power 24KW 26KW 40KW 50KW Take up control                       Take up is voltage regulator control the moment motor Take up bobbin size 3inch,5inch,8inch bobbin              Traverse control method Inverter+reducer motor control ball screw traversing,photoelectric induction reversing Installation size 13000L*1000W*1250H 15000L*1000W*1250H 20000L*1250W*1850H 24000L*1500W*1850H

Equipment models 1+6+12(200 and 250bobbin) 1+6+12(630bobbin) Twisting usage Apply for bunching 19pcs copper wires synchronous Single wire dia(mm) 0.16～0.64 Stranding section area (mm²) 0.38～6.0 Pitch(mm) 11.6-100(34classes) Direction of lay Free to right or left  Pay-off bobbin size 8inch,9inch OD630 ID125 H475 Pay-off type Mechanical friction Magnetic powder tension Take-up bobbin size OD630 ID127 H475 or OD630 ID56 H475 (Customized) OD630 ID127 H475 or OD630 ID56 H475 (Customized) Max rotating speed 2000rpm(4000twist) 2000rpm(4000twist) Pay-off machine power 5.5KW 7.5KW Take-up motor power 7.5KW 7.5KW Tension control Touch screen+PLC+magnetic powder clutch, ensure the constant tension from empty to full bobbin Magnetic powder clutch 5kgf 5kgf Protection automatically brake/stop 1)wire inside and outside is broken 2)the preset length is arrived Brake mode Electromagnetic brake Traversing method Rolling wire with ring drive units, winding pitch and breadth are adjustable Operation Touch screen Dimension(mm) 10000L 2500W 1650H 10000L 2500W 1650H

Equipment models FC-1000B FC-1250B FC-1600B Twisting usage Apply for twisting of seven pcs or above, such as 1) bare copper wires, 2) tinned wires, 3)silver jacketed wires ,4)enameled wires, 5)double twisting for core wires. Single wire dia(mm) 0.30-1.7 0.5-2.14 0.5-2.52 Stranding section area (mm²) 6.0～25.0 6.0～35.0 16.0～95.0 Core wire single wire dia(mm) 2.0～5.0 3.0～6.0 3.0-10 Core wire stranding outer dia(mm) 4.0～10.0 6.0～15.0 8.0～20.0 Pitch(mm) 35-200（12 classes） 50-250（12 classes） 80-350（12 classes） Direction of lay Free for right or left Take up bobbin Outer dia*bore*outer width 1000*80*750 1250*80*950 1600*80*1180 Max rotating speed 1000rpm(2000twist) 800rpm(1600twist) 600rpm(1200twist) Main motor power 18.5KW 22KW 30KW Inverter power 18.5KW 22KW 30KW Tension control Touch screen+ PLC+ magnetic powder clutch, ensure the constant tension from empty to full bobbin Magnetic powder clutch 20kgf 20kgf 40kgf Protection automatically brake/stop 1)wire inside and outside is broken 2)the preset length is arrived Brake mode Electromagnetic brake Traversing method Rolling wire with ring drive units, winding pitch and breadth are adjustable Operation mode Touch screen operation Dimension L*W*H(mm) 4000*2200*2100 4500*2600*2500 5000*3000*3000

Japan Technology, product in China New arrival, mainly apply for stranding the electrical wire and automobile wire and other small section area conductor. Characteristics: 1.High rotation speed, max up to 2600rpm, is the 1.6 times than normal (1600rpm); 2.Use PLC, hysteresis clutch take-up device imported from German, tension sensor ensure the stable tension and high quality stranding wire, especially for high quality tight line. 3.Use carbon fiber bow, strong rigidity, uneasy-transformation, small shock, light weight, reduce air friction for high quality of conductors; 4.Use synchronous belt drive, just to replace the guide wheel to change the lay distance, easy to operate. 5.Use spindle to calculate meters, only 0.01% error for a certain wire&cable. 6.Use PLC automatically lubricate spindle bearing, avoid injecting too much or too little grease. Get rid of unnormal noise and worn, cost down for maintenance. Two: Specifications: Equipment models FC-500B FC-650B FC-650C FC-800B Twisting usage Apply for twisting aerospace, medical equipment, cellphone and ultra conductor(above seven pcs of bare copper wires, tinned wires, silver jacketed wires and enameled wires),double twisting for core wires. Single wire dia(mm) 0.08-0.45 0.15-1.04 0.12-0.52 0.38-1.70 Stranding section area (mm²) 0.05-2.5 0.35-6.0 0.30-4.0 1.0-16 Core wire single wire dia(mm) 0.5-1.5 0.5-3.0 0.5-2.0 1.0-4.0 Core wire stranding outer dia(mm) 1.0-3.5 1.0-6.0 1.0-4.0 2.0-8.0 Pitch(mm) 6.3-52.3(24classes) 11.6-100(34classes) 11.6-100(34classes) 23-147(20classes) Direction of lay Optional for right or left Outer dia*bore*outer width OD500 ID56 H375 OD630 ID56 H475 OD630 ID56 H475 OD630 ID127 H475 OD800 ID80 H600 Max rotating speed 3000rpm(6000twist) 2000rpm(4000twist) 2400rpm(4800twist) 1500rpm(3000twist) Main motor power 5.5KW 7.5KW 11KW 15KW Inverter power 5.5KW 7.5KW 11KW 15KW Tension control method Touch screen +PLC+ magnetic powder clutch, ensure the constant tension from empty to full bobbin Magnetic powder clutch 1.2kgf 5kgf 2.5kgf 10kgf Protection automatically brake/stop 1)wire inside and outside is broken 2)the preset length is arrived Brake mode Electromagnetic brake Traversing method Rolling wire with ring drive units, winding pitch and breadth are adjustable Operation mode Touch screen operation Dimension(mm) 2680L 1250W 1500H 3300L 1550W 1800H 3300L 1550w 1800H 4600L 2000W 2000H

Japanese Technology, product in China Characteristics: 1. High production speed, constant tension from empty to full bobbin, especially for high quality stranding wire. 2. Use shaft to calculate meters, less than 0.01% error for a certain wire&cable. 3. With FC-100 active back-twist pay-off machine to achieve bunching instead of twisting. 4. Especially for twisting small cross-section area. 5. Use synchronous belt drive, Equipment Models FC-200B FC-250B FC-300B FC-400B Twisting Usage Apply for the bunching of aerospace, medical instrument, cellphone,notebook PC and ultra fine conductor(above seven pcs of alloy wires, tinned wires, silver jacketed wires and enamelled wires). Single Wire Dia(mm) 0.016～0.08 0.03～0.18 0.05～0.28 0.05～0.32 Stranding Section Area(mm²) 0.0014～0.035 0.0049～0.3 0.0137～0.45 0.0137～1.0 Pitch(mm) 0.8～4.0(14 classes) 0.810.8(24classes) 1.6～21.6(24classes) 3.1～33.3(24classes) Direction of Lay Free to right or left Take-up Bobbin(mm)  Outer dia*bore*outer width 200*31*135 300*30*185 250*30*185   300*30*185 300*30*185   400*56*300 Max Rotating Speed(rpm) 5000rpm(10000tpm） 4000rpm(8000tpm) 3500rpm(7000tpm) 3500rpm(7000tpm) Main Motor Power 2.2KW 3.7KW 3.7KW 3.7KW Inverter Power 2.2KW 3.7KW 3.7KW 3.7KW Tension Control Touch screen+ PLC+ magnetic powder clutch, ensure the constant tension from empty to full bobbin Magnetic Powder Clutch 0.05kgf 0.3kgf 0.6kgf 0.6kgf Protection automatically brake/stop 1)wire inside and outside is broken 2)the preset length is arrived Brake Mode Electromagnetic brake Traversing Method Rolling wire with ring drive units, winding pitch and breadth are adjustable Operation Mode Touch Screen Operation Dimension L*W*H 2000*960*1100 2300*1100*1330 2300*1100*1330 2850*1150*1350

It is applied to extrude kinds of FVN and LSOH of double layer, double color. Double layer co-extrusion line can quick extrude simultaneously, save the cost , increase the productivity, Each extruder can function independently, also can be jointed respectively which carried out as a compact line. Main technology parameter:  Series for High Speed Insulation Production Line It is applied to drawing and extrude BV building wire, LAN cable and local cable. It is compose of drawing machine, DC Anealing machine, Extrusion line and other equipments.

It is constant tension,non-twist wire double bobbins pay off machine. Applied to single wire and multiple drawing wires pay off. Match up with the high speed bunching machine, two bobbin can work separately or synchronously ,easy to operate, save more floor area.