Products / Services : Whirlston Tire Recycling Machinery

Rubber milling machine is ideal for grinding 5-20 mesh rubber particles into 20-100 mesh rubber powder at normal temperature. Two millstones contain in the machine, which are moving millstone and fixed millstone. The grinding can be achieved through the relative motion of the two millstones. Unique cooling system can not only lower the temperature to improve efficiency, but make it suitable for grinding heat-sensitive plastic. This rubber grinder machine is widely used in waste tire recycling plant. Features of Rubber Milling Machine * Compact structure, low noise, convenient maintenance. * Low power consumption, high capacity. * Horizontal integral body structure ensures the installation accuracy of the two millstones. * Tungsten carbide millstones have good impact resistance, wear resistance and flexibility. * Adopt built-in circulating water cooling structure, efficiently lower the temperature of millstones during work and avoid scorching and bonding when crushing the rubber. * Driven by variable frequency motor, the clearance between the two millstones can be adjusted.

Waste tire sidewall ring cutter is mainly used to cut the sidewall of steel wire tire to be recycled for the next step of segmentation. This tire cutter is a special equipment to cut and separate tire bead ring, tire sidewall and tire crown of waste tires, which is the first process of treating waste tires. Highlights of Waste Tire Sidewall Cutter 1. Long service life, high quality tool steel of fixed blade and high hardness degree of movable blade cutting edge. 2. Simple to operate, easy to maintain. 3. Auto self-lift equipment, reduce the labor. 4. Low energy consumption, high working efficiency. 5. Simple structure, small weight, and small space.

Automatic tire recycling plant is specialized for recycling tire and other rubber products by crushing them into powder. The tire can be either steel tires or nylon tires with outer diameter of less than 1200mm. The size of final crumb is 5-60 mesh to meet the needs of different markets. Larger powder has a higher output. Features of Tire Recycling Plant 1. Compact structure, small floor area, easy maintenance. 2. Low energy consumption, low operating cost. 3. Easy operation, stable performance. 4. Large capacity, high working efficiency. 5. High automatic control, reducing labor cost. 6. Long service life, low rate of breakdown. 7. Eco-friendly. No sewage and waste gas discharge

Tire de-beading, as the first step in waste tire recycling, really plays an irreplaceable role. Tire debeader is specially designed to pull out the bead wires inside tires¡¯ sidewalls completely before the shredding process, especially for the waste tire with the diameter of less than 1200mm. Prior to shredding, de-beading can produce a cleaner end product, providing less wear of shredder. After de-beading, the subsequent waste tire shredding can be processed smoothly. Features of Tire Debeader * The hook is made of welded alloy, sturdy and wearable surface. * Tire debeader has protective frame, effectively avoid the insecurity when pulling the bead ring. * Motor and reducer are integrated, the structure is compact. * Equipped with integral base pedestal, easy installation and operation. * The hydraulic system adopts international advanced plunger pump technology, low noise, high pressure and high stability.

Steel ring separator is designed to separate the bead ring from the tire parts which are cut off by ring cutter to get the complete steel ring. Taking advantage of the different speed ratio of the two rollers, the steel wire retains its physical properties, having high use values. The tire section is put into the block cutter to cut into block and further processed in the tire recycling line. Therefore, this separator is the ideal machine for bead wire recycling. Feature of Steel Wire Separator * Simple structure, convenient operation. * High efficiency, low energy consumption. * Rollers are made of chilled alloy cast iron, high rigidity and high abrasion performance. * The clearance between the two rollers can be adjusted optionally. * Eco-friendly, no pollution to the environment.

Based on the world advanced technology, tire shredding machine is mainly used for cutting the tire without steel wire into 50*50mm rubber blocks, which is conductive to further crushing of rubber block and separating of fine steel and fiber. Maximum diameter of the waste tire reaches up to 1200mm. Tire Shredder Machine Features * Compact structure, advanced technology. * Low power consumption, high efficiency. * Folio structure of crushing chamber, easy maintenance. * Hard alloy-steel blade, high rigidity and wear resistance. * Blade can be used repeatedly after repairing, prolong the service life. * The oversize tyre should be cut before crushing. * Steel wire grid structure of circle mesh screen makes the qualified rubber discharge evenly.

Fiber separator is used for separating the minor fiber and fluff from the rubber powder to improve the purity of crumb rubber. The machine adopts airflow separation principle, having a high separating rate of 99% and above. This fiber separator machine has one outlet for rubber powder and one outlet for fluff. Features of Fiber Separating Machine * Reasonable structure, convenient operation. * Stable and reliable performance, long service life. * No air pollution, no dust, low noise. * Low energy consumption, large capacity, high separating efficiency.

Magnetic separator is special designed to remove the thin steel wire from the rubber powder in waste tire recycling line thoroughly. It can also remove the scrap iron and steel when processing other scrap rubber products. The magnetic separator has two types, roughing separation and the concentration separation. They look the same except that the roughing separator has only one magnetic board, while the concentration separator has one magnetic board and two magnetic rollers. After using these two magnetic separators, the ferromagnetic material in the rubber powder is completely separated, and the quality of rubber powder is improved. Advantages of Magnetic Separator 1. Simple structure, convenient to install, easy to operate and maintain. 2. Adopt permanent magnet, stable magnetism, not easy to demagnetize, have a long service life. 3. High magnetic induction, large handling capacity, high separation rate. 4. Save time, save labor, low power consumption. 5. Two 0.55kw motors provide power for the rollers and control their revolving speed to meet the requirement of different material size and capacity.

Waste tire powder production line can process waste tires and other rubber products into rubber powder at room temperature. This waste tyre recycle line is used for recycling 550-1200mm waste tire, the final product is 5-30 mesh rubber powder. If processed by rubber grinder, the final product can be 40-120 mesh fine rubber powder. After processed by this tire recycle line, steel can be completely separated and fiber can be separated up to 99% or above. Features of Tyre Rubber Powder Production Line 1. To granulate waste tires into fine rubber powder with steel and fiber completely recycled at ambient temperature. 2. High purity of rubber powder is 99%. 3. Tight construction, small space and simple technique flow. 4. Low energy consuming and good performance-cost ratio. 5. High autoimmunization, fewer labors requirement. 6. Unique design, high output and long service time. 7. In line have dust remover, equipment running pollution-free, no fine dust, no fiber fly in the shop, meeting the environmental requirement of the government.

Hydraulic tire cutter adopts hydraulic system, is specially designed for cutting car, truck and rear tractor tires apart. The tires need to be debeaded before being cut by this machine. The maximum diameter of waste tires suitable for this cutter reaches up to 2000mm. Tire cutter has broad applicability, and it is applicable for cutting nylon tire, steel wire tire, rubber strips, etc. Features of Waste Tire Hydraulic Cutter * Two cylinders, reliable performance. * Small volume, convenient to move. * Low energy consumption. * Adopt hydraulic system, convenient operation and high security. * Big shearing blades guarantee the good shearing effect and fast shearing speed.

Tire strip cutting machine is utilized for cutting the tire which has been cut its sidewall ring steel into certain size of long rubber strip, and the width of the tire strip can be adjusted between 3-8mm. It makes use of two special round cutting tools to achieve continuous cutting. Tire strip cutter is used after the tire ring cutter to make preparations for waste tire recycling process. It¡¯s suitable for the steel wire tires with diameter of less than 1200 mm. Advantages of Tire Strip Cutter * The two circle knives are made of special alloy structural steel materials, durable, wear resisting, and can be used repeatedly. * Wide application, can cut all kinds of tires, rubber sheets into strips. * This tire strip cutter uses a low speed, low energy consumption, easy operation, and safety. * High quality, long service life. * Environmentally friendly, no pollution (no waste gas, no waste residue, no polluted water), meeting the environmental requirement of the government.

Rubber crusher, as the main machine in a tire recycling line, is used for crushing the rubber blocks into 5-60 mesh rubber powder. The two rollers of rubber crusher make relative rotation in different velocity. Rubber blocks are drawn into the gap of the two rollers for machining. By adjusting the roll gap, we get rubber powder of different size. The size of final crumb can reach 5-60 mesh. Larger size has higher capacity. Features of the Cracker Mill 1. Compact structure, easy to install. 2. High hardness, high abrasion resistance. 3. Easy to operate and maintain. 4. High efficiency, labor saving. 5. Adopt roller bearing, small frictional resistance, saving energy.

Tire block cutter is used to process the rubber strips into rubber blocks with a certain size, which is good for latter production and improves work efficiency. It is applied in the third procedure of producing rubber powder, and generally used along with tire strip cutter to cut the strip into 3 5cm rubber blocks. Tire block cutting machine is an essential equipment for waste tire recycling process, it is the third procedure of producing rubber powder. Advantages of Tire Block Cutter * Simple structure, small weight, and small space occupancy. * Small volume, flexible mobility. * Easy operation, safe and reliable. * Short knife reciprocation power stroke, high output. * Long service life. The cutter body uses high quality alloy steel plate, the guidance surface and the cutting edge use antifriction metal welding rod of high hardness.