WELCOME TO : Luoyang Zhongye Heavy Industry Machinery Co.,Ltd

We are leading supplier of Hydraulic Brick Machine, Stacking Machine, Auto-Brick Packaging Machine, Deep Processing Machine etc.

ZYS series of fully automatic setting machine is tailored-made for fired brick enterprises. The equipment satisfies the requirements of shale and coal gangue fired bricks. With different shape of kilns, we design and provide different fully automatic setting machines to meet customers' needs. The application of the equipment will greatly improve the level of automation and increase economic benefits of brick plants by reducing 8-10 persons and operating costs. Item Parameters Capacity (Standard brick) piece per hour 14080 23700 Type of bricks Standard brick, Multi-hole brick, block, etc Shape of kilns 2.5-4.1 m tunnel kiln Technical adaptability of fully automatic setting machine for fired bricks By virtue of new design concepts, Zhongye Heavy Industry self-developed ZYS series fully automated setting machine for fired bricks combining many year's technology and experience of manufacturing press machines and ancillary equipment. It is integrated mechanisms, electric and hydraulic pressure systems controlled by self-developed program. The operation is stable and reliable, achieving a series of action of dividing, catching, moving, steering and stacking automatically to ensure accuracy, continuity and security of catching, moving and stacking the green brick. Meet the needs of automatic stacking from customers. Application of brick: Standard brick, Multi-hole brick, building block etc^ Working environment: The width of tunnel kiln is from 3.0m-6.9 m Work cycle: 40s. -60s. For each work cycle Higher: Standard layers is 13 (can be adjusted according to the height of kiln), much higher than artificial stacking. Faster: Stacking 280 pieces to 460 pieces for standard bricks in one time(can be adjusted according to the height of kiln), Realize high-speed catching, moving and stacking by adjusting variable frequency inverter. More safety: The intelligent gripper realizes soft contact with the surface of green bricks to ensure good shape of green bricks. Three-dimensional rotated spatial positioning realizes the overlapping of each layer to ensure the height of piles and stability. Outstanding achievements of fully automatic setting machine for fired bricks ZYS36 series of fully automatic setting machine for fired bricks are an extension of Zhongye Heavy Industry's mature stacking technology for autoclaved brick equipment. The equipment can satisfy the requirements of tunnel kiln from 3.0m-3.9m. The equipment has been used by more than 80 customers in China, greatly increasing the production efficiency and automation level while reducing the operating costs of brick plants.

ZYB series of autoclaved brick no pallet packing machine used the processing technology of the finished brick extending from the end of the autoclaved brick production line. It is able to pack the whole wagon of finished bricks after getting out of the autoclave, which can greatly reduce the broken bricks caused in the process of moving and unloading and also achieve the mechanized and automated transportation of brick stacks. This technology would lead the trend of finished bricks packing, storage and transportation automation. It would become the latest technology to improve the ability of automation production for the new wall material manufacturer. By the ferry and transport equipments, the whole wagon of bricks after getting out of the autoclave is moved to the gripper facility initial position. The gripper facility will clamp the whole wagon of bricks in twice and place the bricks on the pallet which is already in place, then continue transporting to the second clamping position for vertically clamping. Then the brick stack will be moved to the first strapping position with the pallet for packing, then the stack would be moved to the second strapping position by the steering system for the cross-packing. When the twice packing is finished, the forklift will transport the brick stacks to the finished product yard and the pallet will orderly move to the packing machine initial position for recycling. The cycle process realizes the recycling of the pallet and truly achieves without-pallet packing production for the finished bricks. Main technical features and advantages 1. High degree of automation, only 1-2 people are required for the whole packing production line, improve the labor efficiency, and reduce the labor intensity. 2. High speed packing, daily theoretical yield of packing is 600, 000 pieces of standard brick. 3. The pallet is the internal component of the packing machine, not involved in the brick products sales link circulation, which is able to reduce the packing cost, the theoretical packing cost of each piece of brick is about RMB0.005 yuan. 4. Improve the quality of the brick products, reduce the breakage rate of the finished brick, change the transportation mode and become the new breakthrough in the field of brick products transportation. 5. Stable operation and nice packing effect, with the advanced autoclaved brick production line, thus greatly improving the automation level of the whole production line. Main technical parameters: Item Unit Technical parameters Equipment power KW 54.3 Work efficiency 330(wagon)/22h Pneumatic pressure Mpa 0.6-0.8 Air consumption m3/h 6 Max. Hoist capacity N 50000 Gripper facility vertical stroke mm 570 Clamping stroke mm 330 Conveyor chain speed mm/s 127.5 Lift and push device 1 Max. Pushing speed m/min 4.5 Lift and push device 2 Max. Pushing speed m/min 10 Pallet moving Max. Conveyor speed m/min 14.5 Pallet moving stroke mm 3500 Feeding speed m/min 8.04 Feeding machine working stroke mm 5600 Hydraulic oil consumption L 800 Double pump nominal pressure Mpa 20 Double pump nominal output volume ml/r 25+16 Gear pump nominal pressure Mpa 20 Gear pump nominal output volume ml/r 12 Automation level Manual, automatic and maintenance Three functions Control system Operation mode OMRON 10' color touch screen

ZY360 fully automatic new wall material forming machine is a pint-sized press machine of ZY series for forming machines developed by Zhongye Heavy Industry. Forming pressure is 3600 KN. It can press 12 pieces of standard bricks in one cycle. It has a wide range of raw materials adaptability with less capital cost and have quick return. ZY360 Technical Specification Item Parameters Nominal pressure 3600 Forming quantity (piece/cycle) 12 standard brick Forming cycle(s. ) 10-12 Total power 65 Overall dimension of main machine(mm) 700X2025X4050 Image Display of ZY360 press machine 1\main machine 2\hydraulic station 3\electric control cabinet 4\multi-function belt machine 5\fully automatic stacker Investment benefits of ZY360 press machine ZY360 press machine was developed on the basis of the ZY1200 press machine that was suited to old production - line reform. All the auxiliary equipment can be shared, Small investment gets improved products quality greatly, which accomplishes less investment with greater rewards. The machine has become the first choice to upgrade wall material equipment for all provinces.

The forming pressure is up to 1200KN to increase the products quality and the rate of final products. The big working-table and high production efficiency realizes pressing 36 pieces of standard bricks in one cycle. Compact structure, four pillars oriented, high precision, small deformation, stable and reliable performance. The moving mold frame can press multi-hole bricks continuously taking the domestic lead in pressing multi-hole bricks by hydraulic forming machines. Graded compression and multiple exhausting processes that make green bricks high strength and low shrinkage. ZY1200C Technicial Specification Item Parameters Max. Pressure9(KN) 12000 Max. Filling depth(mm) 240 Forming quantity (piece/cycle) 36 standard brick Forming cycle(sec. ) > 13 Total power(KW) 127.65 Overall dimensions of main machine(mm) 1937X3259X6150 Image Display of ZY1200C equipment Each process in the whole production line link-up ensure stable production for new wall material enterprises. The correct choice for press machine is a crucial step. The ZY series of hydraulic forming machine with its brilliant performance broke several technological innovation records. This has brought glorious achievements for the automation and safety production of new wall material enterprises. Outstanding achievements of ZY1200C At present, this machine (ZY1200C) grasped the highest market share among 1200T large-scale presses. There are more than 200 production lines are running stably across the country. Several large enterprises in the domestic market chose the machine for comprehensive utilization of fly ash and tailings disposal, achieving remarkable economic and environmental benefits.